RGA6010
Rack-mounted and continuous Precision Measurement of Protective Heat Treating Atmospheres
CO, CO2, CH4, H2 – Used for Carburizing, FNC, and Nitriding
The rack-mounted continuous gas analyzer can be used for carburizing, neutral and ferritic nitrocarburizing heat treat applications. The measurement of the process gas provides calculated values for %C, KN, KC1. In endothermic based atmospheres, the instrument in conjunction with carbon probes can be used to automatically adjust COF to provide the most precise atmosphere measurement.
1 – Calculation of Kc may have inaccuracies in the presence of ammonia.
Benefits
| Enhances quality through process repeatability and accuracy |
| On-screen trending chart |
| Auto adjust mode replaces manual adjustment of COF - Probe+IR |
| Sooting, air leaks, water leaks, and radiant tube leaks quickly identified through 3 gas measurement |
| Auto-Calibration integrated into the MGA 6010 |
| Session recording with customizable user names and equipment |
| FNC and Nitriding Calculations with optional H2 Cell |
RGA Features
| Integrated automatic calibration ports |
| 4-20mA output for each gas |
| Two user-assigned alarm outputs with visible alarm indication |
| Custom configurable calculations and gas ratios available |
| Digital inputs for: Pump Start/Stop; Inhibit COF/PF adjustment; Initiate Zero calibration; Initiate Span calibration; |
| IR %C calculation and indication of probe %C |
| Two Ethernet ports (one direct to screen, another direct to sensor) |
| Capable of Probe + IR for automatic adjustment of COF / PF |
| Automatic sampling parameters prevent damage to instrument |
| Color touch screen display |
| Optional stainless steel transducers are required for use with non-dissociated Ammonia |
Features of Included Software
| Language editor |
| Data manager for downloading |
| Print charts and tabular data |
| Setup facility and furnace identifiers |
| Add notes when capturing data |
| Real time graphical display on a PC |
| Export utilities |
| Backup data manager |
| Sampling method | Extraction by internal pump (when necessary) |
| Measurement Method (CO, CO2, CH4) | Non-Dispersive Infrared (NDIR) |
| Measurement Method (H2) | Thermal Conductivity |
| Accuracy and repeatability | ± 1% of full scale |
| Recommended Factory Calibration Interval | Annual |
| Flow Meter | Front of panel and also on-screen |
| AC Power Requirements | 90 to 230 VAC, 50 to 60 Hz, 60 Watts |
| Communications | Ethernet, USB(A), USB(B), RS485 Modbus |
| Data Storage | Continuous automatic data logging |
| Data Retrieval | XGA Viewer Software (included) or on-screen |
| Operating Temperature | 32° to 122° F (0° to 50° C) |
| CO: Carbon Monoxide | Range: 0 - 30% |
| CO2: Carbon Dioxide | Range: 0 - 2.0% Optional Range: 0 - 20.0% |
| CH4: Natural Gas/Methane | Range: 0 - 20% |
| Optional H2: Hydrogen | Range: 0 - 100% |
| Calculated % Carbon | Range: 0.1 - 2.00% |
| Suggested COF / PF factors | |
| Onboard Data Acquisition | |
| Enhanced with Nitriding/FNC Calculations | Carbon Potential (KC) Nitriding Potential (KN) |
| COF limits predetermined for % Carbon adjustment |
| Millivolt and temperature limits for furnace gas sampling |
| Switch from probe + IR control to "monitor" mode |
| Product Line | User Manual | Datasheet | Wiring | Other |
|---|---|---|---|---|
| PGA3500 | PDF | Online | |||
| PGA3510 | PDF | Online | PGA 3510 Datasheet | ||
| MGA 6000 | ||||
| MGA 6010 | PDF | Online | MGA 6010 Datasheet | ||
| RGA 6010 | PDF | Online | RGA Datasheet | ||
| MZA 6010 | PDF | Online | MZA 6010 Datasheet | ||
| XGA Viewer | ||||
| General Info | Atmosphere Measurement and Troubleshooting |
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| Touchscreen Cleaning Procedure | ||||
| An Overview of Endothermic Generators |