SuperSystems

Super Systems Generator System

SuperGen – Fueled by V-Mix

SuperGen represents the third generation of controlled endothermic and exothermic gas production. Utilizing the latest sensor technology, SuperGen continuously updates the flow curve database based on atmospheric changes and
catalyst conditions. As a result SuperGen provides improved process control, increased turndown and faster response to gas demand changes.

 

Features

Generator Control
Temperature Control Loops
Dew Point Control
Electronic Flow Readings and Control
Endothermic Gas Temperature
Configurator Remote Control/Management Software
12.1″ Color Touch Screen (15″ Optional)
Video Recording
Current & Historical Alarm Information
Configuration Utilities
Generator Pressure
Quick Visual of Generator Status
Ethernet Connectivity
Includes Air Blower, VFD, and Air Filter Assembly
Temperature Hi-Limit
Multi-Language Support
Optional Generator Burnout Blower
Flexible blower configurations simplifies pipe installation
Automated Features
Local VFD minimizing wiring to reduce EMI
Specifications:
Control Power 110/220 VAC
Communications Modbus TCP, Modbus RTU
Gas Type Natural Gas, Propane
Maximum Gas Pressure (Pre-Mix) 5 psig
Minimum Gas Pressure (Pre-Mix) 0.1 psig
Turndown Ratio 10:1
Max. Operating Temperature 122 °F / 50 °C
Endothermic Gas Capacity 700 – 13,500 scfh / 19.82 – 382.32 m3/h
V-Mix Power 230/460 VAC

ExoGen

ExoGen represents the next advancement in generator controls utilizing sophisticated flow loop algorithms to perform demand-based control on exothermic gas generators. ExoGen is designed to fully automate generator control including startup, shutdown, atmosphere, and automatic turndown.

For optimal metallurgical results, precise control of key process variable types is required. These variables include flow, CO2, dew point, and gas-to-air ratio (before the mixture is cracked into exothermic gas). The header pressure of the generator outlet provides an indication of the furnace’s demand for exothermic gas. A pressure sensor at the generator outlet measures the outlet header pressure; ExoGen will increase the air blower speed when more gas is needed and decrease the speed when less gas is needed.

ExoGen is based on SSi’s Matrix controller, giving it exceptional scalability and range of functionality. An advanced segment-based programmer provides recipe control. The control interface is a 12.1” color touch screen (with the option to use SSi Configurator for PC-based control). ExoGen provides built-in data logging, alarm management, and maintenance scheduling.

Specifications
Control Power110/220 VAC
CommunicationsModbus TCP, Modbus RS485
Gas TypeNatural Gas, Propane
Turndown Ratio6:1
Max. Operating Temp.122°F / 50°C
Exothermic Gas Capacity700 – 13,500 sfch / 19.82 – 382.32 m³/h