Standard Atmosphere and Endothermic Generator Control Systems
We provide prebuilt and configured mountable plates and panels to address many standard atmosphere and endothermic generator control applications. The systems are typically stock items and can be configured for your application in short order. The standard systems include probe conditioning and controls used for dew point, % Carbon, and / or temperature control. These standard systems come complete with electrical and mechanical prints and an easy-to-use manual. If you are looking for turnkey installation, don’t hesitate to contact our customer service representatives for our installation services.
| Our Models Include: |
|---|
| Model 500 |
| Model 1500 |
| Model 1500 VRF/VRD |
| Model 1500 VRO |
| Model 1500 VRSD |
| Model 2500 |
| HP2000 |
| HP15 |
| Retrofit Plates |
| AutoGen |
| PM1000 |
Model 500 - Probe Reference Air / Burnout System
Single Furnace Reference Air / Probe Burnout System
| Features |
|---|
| Both reference air and burnout flow scopes |
| Internal reference air and burnoff air sources |
| Designed to be mounted near the oxygen probe on the furnace |
| Picture shows the Model 500 for the Bazooka Probe / Endothermic Generator |
Model 1500- Atmosphere Control with Reference Air / Burnout System
Single Furnace Atmosphere Control System including Reference Air / Probe Burnout System
| Features |
|---|
| AC20 Atmosphere Controller |
| RS485 Modbus RTU communications port |
| Internal burnoff air and recovery timers |
| Independent, external reference air and burn out flow scopes |
| Internal air sources |
| Designed to be mounted near the oxygen probe on the furnace |
1500 VRF/VRD - Atmosphere Control with Reference Air / Burnout System With Digital Data Logging
Single Furnace Atmosphere Control System including Reference Air / Probe Burnout System
| Features |
|---|
| 9120 Atmosphere controller |
| Ethernet and RS485 communications |
| Internal burnoff air and recovery timers |
| Independent reference air and burn out flow scopes |
| Internal, independent air sources |
| Designed to be mounted near the oxygen probe on the furnace or the generator |
| Paperless chart recorder |
1500 VRO - Oxygen Control with Reference / Cooling Air System
Single Furnace Atmosphere Control System including Reference / Cooling Air System
| Features |
|---|
| 9120 Atmosphere controller |
| Ethernet and RS485 communications |
| Independent reference and cooling air flow scopes |
| Internal, independent air source |
| Designed to be mounted near the oxygen probe on the furnace |
| Paperless chart recorder |
Model 1500 VRSD - Permanent Dew Point Analyzer / Temperature Controller
| Features |
|---|
| Complete generator atmosphere/temperature control solution |
| Includes Simple Dew sensor |
| 3.5" color touch screen |
| Meets all CQI-9 requirements, including data logging |
| TS Manager (for remote screen access) and Configurator (for PC-based control) are included |
Model 2500 - Temperature and Atmosphere Control with Reference Air / Burnout System
Single Furnace Atmosphere and Temperature Control System including Reference Air / Probe Burnout System
| Features |
|---|
| AC20 Atmosphere Controller, 7EK Temperature Controller with 7SL hi-limit |
| RS485 Modbus RTU communications port |
| Internal burnoff air and recovery timers |
| Independent, external reference air and burn out flow scopes |
| Internal air sources |
| Designed to be mounted near the oxygen probe on the furnace |
HP2000 - Shaker, Rotary, Muffle, Multi-Tube Generator Atmosphere Applications
There are certain applications where an in-situ probe is impractical. For those situations, Super Systems recommends the HP2000 self-heated oxygen probe.
| Features |
|---|
| Multi-tube generators |
| Rotary retort furnaces |
| Muffle type furnaces |
| Shaker furnaces |
| Low-temperature applications |
| Sintering Applications |
HP15 - Shaker, Rotary, Muffle, Multi-Tube Generator Atmosphere Control Applications
| Features |
|---|
| 3.5" color touch screen |
| Engineered for rotary, shaker, pit furnaces, and modular endothermic generator applications |
| Low temperature protective atmosphere applications |
| External sample applications when in situ probe is difficult to install |
| Paperless chart recorder |
| Requires sensor (P/N 1113800) |
Retrofit Plates - Atmosphere Control
| Features |
|---|
| SSi's 9000 Series dual-loop controller (Ethernet and RS485 Modbus RTU communication ports) |
| Recipe control for easy-to-program and easy-to-run cycles |
| Atmosphere and Temperature Control |
| User-defined events and alarms |
| PLC for furnace mechanical movements and safety circuits |
| Furnace hi-limit controller (7SL) |
| Includes |
|---|
| 24 VDC Isolation Relays |
| Power supply |
| Terminal blocks |
| Pre-wired and tested |
| Electrical drawings |
AutoGen - Generator Control
AutoGen represents the next advancement in generator controls utilizing sophisticated flow loop algorithms to perform demand-based control on endothermic gas generators. AutoGen is designed to fully automate generator control including temperature, dew
point, air/gas flow and automatic turndown.
point, air/gas flow and automatic turndown.
| AutoGen Features |
|---|
| Temperature Control Loop(s) |
| Dew Point Control |
| Electronic Flow Readings and Control |
| Current & Historical Alarm Information |
| Quick Visual of Generator Status |
| Specifications: | |
|---|---|
| Control Power | 110/220 VAC |
| Communications | Modbus TCP, Modbus RS485 |
| Gas Type | Natural Gas, Propane |
| Maximum Gas Pressure (Pre-Mix) | 5 psig |
| Minimum Gas Pressure (Pre-Mix) | 0.5 psig |
| Turndown Ratio | 6:1 |
| Max. Operating Temperature | 122 °F / 50 °C |
| Endothermic Gas Capacity | 700 - 13,500 scfh / 19.82 - 382.32 m3/h |
PM1000 Standalone Pilot Monitor System
The PM1000 is used to monitor and alarm the pilots used for doors and burnoff points.
| PM1000 Features |
|---|
| In Automatic Mode, PLC attempts to light pilot five times before activating an alarm. |
| In Manual mode, device continues to attempt to light the pilot. |
| Very reasonably-priced as a standalone system |
| Perfect for existing equipment with poor performing or nonexistent pilots on doors and effluent stacks |
| Easy installation and integration |